Products Description
The production line is mainly used for 3 - 5 gallon barrel drinking water. It consists of three parts: washing (heating water---sterilized water---pure water), filling and sealing.
This production line can be automatically washed, disinfected, filled, capped, counted and output, with complete functions, novel design, high degree of automation, it is a set of machinery, electricity, gas in one of the drinking water barrel equipment.
The machine is made of excellent stainless steel with the advantage of easily-rinsing and corruption-resistance. The
main electrical parts adopt products with brand of SIEMENS and OMRON. Pneumatic parts adopt products with brand of AIRTAC. Both the inner and outer shower nozzle for washing barrel adopts the special technology equipment from American Sprayer Company. The machine works reliably and efficiently based on the compact structure and high automatic technology. It is the fully automatic barreled water producing equipment combined with machine, electronic and pneumatic components.
Flow Chart
Feed empty barrel >> Automatic decapper >> External brusher >> Barrel loading >> inner washing / Disinfection >> Automatic filling >> Capping >> Light checker >> Cap sleeve labeling machine / manual sleeve >> Shrink tunnel >> Automatic bagging machine >> Palletizer >> Warehouse
Automatic Bottle Loading System
Model: IBW-8/16
Function: wash & disinfect the internal 5 gallon bottle with hot alkali water, detergent
water,cycle water, production water
Technical Parameter
- Washing capacity: 1200 bottles per hour
- Each washing stops washing time: 18 seconnds
- Washing tank: 4pcs ( hot hot alkali water tank, detergent water tank, cycle water tank, production water tank)
- Washing pump 4pcs fixed with each water tank.
Water Filler
Model: RF-8E
Function: to fill the production water into empty bottle,Technical Parameter:
- Filling Nozzle: 8pcs SUS304
- Filling Capacity: 1200 bottle per hour
- Suitable to bottle dimension: 3,5,6 gallon bottle
- Drive motor power 2.2kw 1pc
- Dimension: 1800×1200×2500mm
Feature:
- Gravity style filling nozzle, high filling precision
- Under PLC control, full-automatic working
- SUS304 water bowl, inside polish
- SUS304pipeline, valve and other contact parts
- Automatic alarm system when accident
Caps Chain Plate Capper
capping the bottle by chain plate station
Techincal Parameter:
Capping capacity: 1200BPH
Feature:
Automatic caps arranging,caps washing and caps delivery.
Lack of caps automatic start, full of caps automatic start
Chain plate capping station, steadily & smoothly
SUS304 pipeline, valve and other liquid contacts parts
Caps Elevator
Model: CF-1
Function: to convey the caps to the Capper‘s caps container full-automatically
304 stainless steel construction
Heavy duty convey motor 1pc
Technical Parameters
No 1. Cap Decapper
Model: DP-2
Function: to remove the caps that leave the 5gallon bottle that after used Technical Parameter
- Decapping Capacity: max 1200 bottle per hour
- Machine size: 800×500×1750mm Machine
- Air required 0.4cbm/minite compressed @ pressure 0.6—0.8Mpa
No 2. Brush External Bottle Washer
Model: BEW-2T
Function: clean the outside body of 5 gallon bottles with brush and water Technical Parameter
- Production capacity: 1200bottle per hour
- Brushing washing time: 8 Seconds
- Water tank: 1pc with volume 120liter
- Drive motor power: 0.75KW
- Washing pump: 2pcs, each washing pump power: 0.37kw
- Dimension:2000×1250×1750mm
Model: SL-30E 5 gallon labeling machine
Main Parameter of Automatic Sleeve Labeling Inserting Machine:
| Model | SL-30E |
| Labeling Speed ( capacity) | Max1,600 bottle per hour |
| Suitable to Bottle Diameter | 3,5,6gallon bottle |
| Suitable to Bottle Height (mm) | Max. 450 |
| Suitable to bottle diameter(mm) | Max.270 |
| Suitable to Label length(mm) | 35~100mm |
| Label thickness | 0.035~0.08mm |
| Paper pipe interior diameter | 3~10mm adjustable |
| Power | 2.2kw |
| Machine Dimension | 1500(L)* 950(W) * 2000(H) mm |
| Weight | 350kgs |
Electric Configuration
| | | | Origin |
| | Automatic switch | Meilarila | France |
| | AC contactor | Schneider | France |
| | PLC | Mitsubishi | Japan |
| | Electric switch | Schneider | France |
| | Pump | CNP | China |
| | Cylinder of principal axis | Airtac | Taiwan |
| | Cylinder of up and down | Airtac | Taiwan |
| | Cylinder of cap press | Airtac | Taiwan |
| | Cylinder of jar push | Airtac | Taiwan |
| | Cylinder of filling valve | Airtac | Taiwan |
| | Air pressure processing system | Airtac | Taiwan |
| | Air pipe fittings | Airtac | Taiwan |
| | Nozzle | Domestic | Shanghai |
| | Chain | SUS304 | China |
| | The valve of water inlet | SUS304 | China |
| | Filling valve | SUS304 | China |
